What is Dry Wall Panel?
Ready-to-install Panels is poised to revolutionise building construction, taking it to a whole new level. They are sandwich panels, made of two Fibre Reinforced Cement facing sheets, on either sides of a lightweight concrete core. The core is made from a mix of Portland cement, binders, and silicaceous and micaceous material aggregate.
Apart from being fully cured at the factory itself, panels have a tongue and groove jointing system that facilitates rapid construction with minimum effort.
Light-weight, Water-resistant, Fire-resistant, Termite-resistant, Strong and Durable, Sound Insulation, Space Saving, Eco-friendly.
Dry Wall Panels is an ideal solution for dry walls and partitions. This innovative green product, certified by the IGBC and GRIHA, stems from our commitment to create greener buildings, for a greener planet.
BENEFITS
Light-weight
Allows easy handlings & erections at larger heights. Due to light in weight, the dead load on the structure reduces & hence we can save on cost of structure
Strong and Durable
Aerocon Panels are manufactured from high quality materials imparting adequate strength & long life. Cement based product as good as other conventional materials.
Water-resistant
Aerocon Panels are having excellent Water resistance properties.
Fire-resistant
Aerocon Panels are having excellent Fire resistance properties.
Termite-resistant
Aerocon Panels are having excellent Termite resistance properties.
Sound and thermal Insulation
Aerated panels provide high sound & thermal insulation properties.
Space Saving
Due to slim in thickness, it provides additional usable floor space /carpet area comparing to conventional walls.
Eco-friendly
Usage of recyclable material- Eco Friendly & one of the Green Building Material.
What are Aerocon Panels?
A sandwich panel of two fiber-reinforced cement sheets enclosing a light weight concrete core composed of Portland cement and Fly-ash
Fully cured at factory, they are ready for installation right away
Unique “Tongue and Groove” jointing system facilitates rapid construction with minimum effort
10-20 times faster to construct
Tongue & Groove jointing mechanism/system allows you faster construction. No cement, sand & curing required at the site. Factory Pre cured readymade wall for dry wall constructions
Features and benefits
Savings
Cost: Light-weight, therefore results in structural savings up to 20% Time: 10-20 times faster to construct Labour: Pre-cured and ready-to-use, therefore eliminates on-site curing
Space
Thinner walls: Provides additional carpet area, up to 5%
Strength
Long-lasting: Cement-based panels High axial compression and bending strength:Can build load-bearing structures
Sustainable
Save resources: Cement and sand are not required Reusable: The unique tongue & groove joint makes it easy to uninstall Eco-friendly: Use of fly ash
Safe
Fire: Highly resistant Weather: Can withstand adverse conditions Termite and water-resistant: Doesn’t permit the growth of bacteria and fungus Toxic emissions: None
Dimension of AAC Blocks
Standard width
Aerocon Panels are available in a standard width of 600mm
Varying Thicknesses
50 and 75mm
Lengths
2400, 2700, 3000mm
Applications of Aerocon Panels
Partition
Full Height Partition Half Height Free Standing
Prefab Structures
Roofing
Mezzanine flooring
Technical Specification
| Properties | Unit | Thickness | Remarks | |
|---|---|---|---|---|
| 50mm | 75mm | |||
| Weight (nom) | Kg/m2 | 39 | 54 | Nominal weight@ |
| Bending test (4 point UDL) uniformly distributed load 2.9m span | Kg/m2 | 66 | 95 | Factor of safety–2.5 |
| Bending test (4 point UDL) uniformly distributed load 1.5m span | Kg/m2 | 198 | 265 | Factor of safety–2.5 |
| Flexural strength/modulus of rupture | Kg/cm2 | 67 | 58 | Typical test results |
| Thermal conductivity | W/m-k | 0.22 | 0.21 | BS 4370-Part 2 |
| Sound transmission co-efficient (Typical test results of Prasar Bharati and National Physical Laboratories) |
db | 33 | 36 | IS:9901(PartIII)–1981 IS:11050(PartI)–1981 |
| Fire rating* | minutes | 60 | 120 | BS 476 Part 20-22 |
| Surface spread of flame* | Class I | BS 476 Part7–1971 | ||
| Fire propagation index (I)* | I | 3.7 | BS 476 Part6–1981 | |
| Ignitability* | (Kgs) | Class ‘P’ | BS 476 Part5–1968 | |
| Note: The above specifications are based on typical test results of Panels with Flex-o-Board, and are subject to revision. *As per test results of CBRI, Roorkee. @ Could vary due to change in moisture content |
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